Electro Industries EC001 Operations Instructions

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09/11/2014 NI501
Two-Stage Split Geothermal Heat Pump
Installation & Operating Instructions
Model: (RT-SE*)
Application
Retrofit existing forced air installations
Dual Heat – combine this geothermal unit and A-coil with stand-by gas or oil furnace
LMC (Load management control) ready
Tested to UL Standards 1995
Information
The air coil furnished with this product has been tested and
certified with this unit. To maintain the specification
performance and product certification, the air coil shipped with
this unit must be used.
This unit is NOT tax credit eligible when a coil other than the
furnished coil is used.
For proper performance, the CFM airflow required in the
specification table must be provided by the installed furnace
blower/air handler.
Since this product requires line sets and air coil installation, an
experienced and licensed refrigeration technician is required.
Domestic Water Heater, Desuperheater
Energy Star promotes the desuperheater and it is standard with this series. However, it only efficiently
produces hot water if the tank temperature is less than 115° F (46° C). A hot water buffer tank is
suggested for proper and efficient application, see page 17.
Note
The EZGEO control board has a configuration mode dial switch. This must be correctly set during
installation, see EZGEO Controller (HC112) and Field Setup sections.
Drawings:
EC001, HC112, NH501, NR501, UAW502, UAW508, XX029
DO NOT DESTROY THIS MANUAL. PLEASE READ CAREFULLY AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE BY A SERVICE TECHNICIAN.
Northern Geo LLC
75 West Veum
Appleton, MN 56208
320-297-9100
www.northernheatpump.com [email protected]
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Summary of Contents

Page 1 - Model: (RT-SE*)

09/11/2014 NI501 Two-Stage Split Geothermal Heat Pump Installation & Operating Instructions Model: (RT-SE*) Application  Retrofit existing

Page 2 - Table of Contents

09/11/2014 9 NI501 Figure 1 Horizontal Closed Loop delivering the CFM required on the nameplate. Especially check the number of registers and the n

Page 3 - Safety Considerations

09/11/2014 10 NI501 Figure 3 P/T Adapter Mechanical Installation Source Water WARNING LOOP DESIGN IS EXTREMELY IMPORTANT FOR PROPER HEAT PUMP OPER

Page 4 - 09/11/2014 3 NI501

09/11/2014 11 NI501 Figure 4 – Pressurized Closed Loop with Flow Center – Typical piping arrangement. Figure 5 – Non-Pressurized Closed Loop wi

Page 5 - PRESSURE DROP MULTIPLIERS

09/11/2014 12 NI501 To Earth Loop From Earth Loop From Flush Cart To Flush Cart Step 3 From Heat Pump To Heat Pump Step 5 To Flush Cart From Flus

Page 6 - 4.4 20.9 25.0 40

09/11/2014 13 NI501 Step 10 Using a single water pressure gauge, measure the pressure drop at the pressure/temperature plugs across the heat pump he

Page 7 - Product Dimensions

09/11/2014 14 NI501 Open Loop Well to Well – An open system gets its name from the open discharge of water after it has been used by the heat pump.

Page 8

09/11/2014 15 NI501 Figure 6: Open Loop Well to Well – Typical piping diagram. Open Loop Freeze Protection Switch – Heat pump installations on

Page 9

09/11/2014 16 NI501 Desuperheater, Domestic Hot Water General All NHP Series units are equipped with a desuperheater and an integrated circulating

Page 10

09/11/2014 17 NI501 Figure 7 – Desuperheater Piping, Buffer Tank This is the most effective and efficient arrangement and the recommended instal

Page 11 - P/T Adapter

09/11/2014 18 NI501 Duct System An air filter must always be installed upstream of the air coil on the return air side of the air handler or furnac

Page 12

09/11/2014 NI501 Table of Contents Introduction 1 Product Configurator (NC029) 2 Mechanical Specifications 3 Electrical Data 4 Product Dimens

Page 13

09/11/2014 19 NI501 Coil in Supply Plenum Method Coil in Return Ductwork Method

Page 14 - Antifreeze

09/11/2014 20 NI501 Field Installed Thermal Expansion Valve (TEV) – Factory matched air coils are provided with a field installed TEV. Care must be

Page 15

09/11/2014 21 NI501 ST Duct Sensor – See page 31 for details relating to installing ST sensor above coil. Airflow (CFM) – As listed on the unit nam

Page 16

09/11/2014 22 NI501 Line Set Size Information Model 10 Feet 20 Feet 30 Feet Suction Liquid Suction Liquid Suction Liquid 040 ⅞” ⅜” ⅞” ⅜

Page 17

09/11/2014 23 NI501 Condensate Drain – Typical condensate drain installation, shown below. If there is no nearby floor drain, a condensate drain p

Page 18

09/11/2014 24 NI501 Superheat and Subcooling Comments 1. This is a two TXV system – heating, internal to the main cabinet at the water coil refrig

Page 19 - Air Coil Installation

09/11/2014 25 NI501 Determining Subcooling 1. Measure the temperature of the liquid line on the small refrigerant line (liquid line) feeding the ai

Page 20

09/11/2014 25 NI501 Unit Operating Conditions – Heat Model StageSource TempSource temp Δ GPM Air temp Δ Amps 240Blower AMPSCFMDischarge pressure at

Page 21

09/11/2014 26 NI501 Unit Operating Conditions – Cool Model StageSource TempSource temp ∆ GPMAir temp Δ Dry bulbAmps 240Blower AMPSCFMDischarge pres

Page 22

09/11/2014 27 NI501 Pressure/Temperature Conversion Chart for R-410A PRESSURE (PSIG) TEMP °F PRESSURE (PSIG) TEMP °F PRESSURE (PSIG) TEMP °F PRE

Page 23

09/11/2014 1 NI501 Introduction When used and controlled properly, geothermal heat pumps can save hundreds of dollars in heating and cooling costs

Page 24 - Charging Procedure

09/11/2014 28 NI501 Electrical Hookup WARNING DISCONNECT ALL ELECTRICAL POWER BEFORE ELECTRICALLY CONNECTING OR SERVICING THE UNIT. FAILURE TO DI

Page 25 - Superheat and Subcooling

09/11/2014 29 NI501 Disconnect – field provided external safety disconnect is required, see nameplate max amps. Loop pumps – the loop pump station

Page 26

09/11/2014 30 NI501 EZGEO Controller EZGEO Features Review attached HC112 HELPS document which lists the various characteristics and capability of

Page 27 - 09/11/2014 25 NI501

09/11/2014 31 NI501 Utility Load Control Bottom 2-screw terminal block marked blue and blu/wht. Remove the jumper and extend the two wires to the u

Page 28 - 09/11/2014 26 NI501

09/11/2014 32 NI501 EZGEO Board Connections Visual example only – the exact connections will depend upon operating mode. The ST air supp

Page 29 - 09/11/2014 27 NI501

09/11/2014 33 NI501 Temperature Sensors Duct Sensor (ST) – install in the warm air plenum at least 12” (31 cm) above heat pump A-coil. Locat

Page 30 - Electrical Hookup

09/11/2014 34 NI501 Gas Furnace Hookup – Mode D See hookup drawing NH501, the gas furnace wiring is at the EZGEO board bottom left terminal block.

Page 31

09/11/2014 35 NI501 Additional Hookup or Special System Equipment Concerns Additional Room Thermostat Connection Points On the EZGEO board, upper l

Page 32 - EZGEO Controller

09/11/2014 36 NI501 Field Setup Overview Your EZGEO-equipped Northern Heat Pump can be set up at your location to fit most any requirements and con

Page 33

09/11/2014 37 NI501 to interrupt the compressor and transfer to the sequence shown on applicable mode Figures 2, 3, 4. This only applies when a gas

Page 34

09/11/2014 3 NI501

Page 35

09/11/2014 38 NI501 Gas Furnace CFM See previous page on gas furnace hookup for proper programming of ECM motor for the required CFM output. Outd

Page 36 - Gas Furnace Hookup – Mode D

09/11/2014 39 NI501 Operation Indicators Front Panel LED’s - Hi-limit – when the AUX EL hi-limit probe (automatic reset or manual reset) opens th

Page 37

09/11/2014 40 NI501 Power On, Startup Before applying power to the heat pump, check the following items: 1. Water supply plumbing to the heat pu

Page 38 - Field Setup Overview

09/11/2014 41 NI501 Operational Tips ICM Board – The ICM board performs the functions controlling the compressor operation: system lockout, compres

Page 39

09/11/2014 42 NI501 Preventative Maintenance Water Coil Maintenance –In closed loop systems, water coil maintenance is generally not needed. Howev

Page 40

09/11/2014 43 NI501 Troubleshooting – EZGEO Control Comment – Split, mode D, does not required ST sensor. Certain items below only relate to modes

Page 41 - Operation Indicators

09/11/2014 44 NI501 Troubleshooting/Repair Helps 1. This EZGEO controller contains several interference suppression components, but as an electron

Page 42 - Power On, Startup

09/11/2014 45 NI501 Alarm/Fault Active The status LED and alarm output continue until power-off reset. The EZGEO system will attempt to maintain ro

Page 43 - Operational Tips

09/11/2014 46 NI501 Troubleshooting – General Troubleshooting Guide for Water-to-Air Geo “Heating” Head pressure Subcool Suction pressure Sup

Page 45

09/11/2014 4 NI501 Mechanical Specifications – R410A Two-Stage Compressor MODEL RT-SE-040 (3 ton) RT-SE-052 (4 ton) RT-SE-062 (5 ton) Coax & Pi

Page 46

09/11/2014 48 NI501

Page 47

09/11/2014 49 NI501

Page 56 - 09/11/2014 54 NI501

09/11/2014 5 NI501 Electrical Data – Single Phase Model Voltage Compressor Desup. Pump Loop Pump (Ext) Total Min. Max. Fuse/ HACR (60 Hz) RLA LRA F

Page 63 - 09/11/2014 61 NI501

09/11/2014 6 NI501 Product Dimensions

Page 64 - 09/11/2014 62 NI501

09/11/2014 7 NI501 Installation Requirements 1. All installation work must be performed by trained, qualified contractors or technicians. Northern

Page 65 - 09/11/2014 63 NI501

09/11/2014 8 NI501 Mechanical Installation Overview This NHP Series unit cannot produce airflow and cannot correct airflow problems inherent within

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